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« on: September 12, 2015, 11:45:37 AM »
sanjayrai55
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City: Gurgaon
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Don't wake a Tiger until you've factored the teeth




I made a foamie with Corro.


Now I have everyone's attention  Grin Grin, here's the build log


Plans are on outerzone.co.uk, supplement here: http://www.outerzone.co.uk/planfile_supplement/1917/article_1917.pdf


Ken Willard was a legendary designer, and I've wanted to build one of his models since a long time.

Designed to run on anything from a 0.10 to a 0.35, for some reason this model reminds me of our very own dear Mr. Iyer  Giggle

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« Reply #1 on: September 12, 2015, 11:50:50 AM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



I have built a few Depron models from FT designs, successfully but the only foamie I tried (last year) from Stationery Thermocol was a flop - The wings folded up shortly after take-off

I had bought a transformer about a year ago, and it was gathering dust, so I built a Hot Wire Cutter, then since I had it, I decided to use it and build something

http://s25.postimg.org/6frn2p2kf/IMG_20150911_194847_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/tspol7inz/IMG_20150911_194903_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/o34un5n3z/IMG_20150911_194859_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/ptnvon4n3/IMG_20150911_194910_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam
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« Reply #2 on: September 12, 2015, 11:56:48 AM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



Many thanks to Saurabh Rastogi, who gave me some tips, the Nichrome wire and the all-too-valuable spring! He also gave me some HD Foam for the wing (for the fuse, my neighbour bought a new fridge, so I stole some of the packing   >Cheesy ) and he generally egged me on to build something

The build is fairly straightforward, I used Fevicol's Fabric Glue, and in a few places 5 minute Epoxy.

I modified the plans to suit the material, and added bits of ply in strategic places

http://s25.postimg.org/x739nloov/IMG_20150825_115303_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/7n0zh63b3/IMG_20150827_183707_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam
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« Reply #3 on: September 12, 2015, 11:59:26 AM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



http://s25.postimg.org/emf1gj39b/IMG_20150827_184047_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/ulxp02zb3/IMG_20150827_184347_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/emf1gj39b/IMG_20150827_184047_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam
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« Reply #4 on: September 12, 2015, 12:01:09 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



http://s25.postimg.org/wvltau88v/IMG_20150827_171414_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam
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« Reply #5 on: September 12, 2015, 12:03:00 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



The second wing half came out near perfect; I was thinking of throwing away the first, and making a new one, but the had a what-the-hell moment and decided to use it anyway
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« Reply #6 on: September 12, 2015, 12:05:55 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



Used a 6 mm X 12 mm balsa spar, with 18" of centre section braced by 3 mm ply at the dihedral angle

http://s25.postimg.org/4mfjmw2m7/IMG_20150830_132618_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/x1ux06rzz/IMG_20150902_120909_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/lgkqsh6in/IMG_20150902_121047_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam
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« Reply #7 on: September 12, 2015, 12:08:30 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



I don't like this material for control surfaces. So, I put a TE of 10 X 6 balsa, and balsa ailerons covered with monokote

Then I decided it would be far simpler, and no weight issue if I made the tail feathers from Corro, so I did  >Cheesy Grin Grin
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« Reply #8 on: September 12, 2015, 12:09:59 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



http://s25.postimg.org/oig4g691b/IMG_20150830_132623_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/c2jemffpb/IMG_20150828_111007_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/5wdd1xwe7/IMG_20150830_132633_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam
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« Reply #9 on: September 12, 2015, 12:13:35 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



The fuselage walls are 1" thick! So there is hardly any room inside. Squeezed in a 19 gram metal servo for rudder & Nose Wheel, and a 10 gram MG Servo at the back for the elevator. Used 8.5 gram E-Max servos for ailerons

http://s25.postimg.org/5sjjloqwv/IMG_20150902_120926_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


Landing Gear Plate

http://s25.postimg.org/wjzrkc2f3/IMG_20150901_183804_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam
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« Reply #10 on: September 12, 2015, 12:14:50 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



http://s25.postimg.org/a2y7h9vzz/IMG_20150907_110158_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/uqwuw0h8f/IMG_20150901_183809_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


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« Reply #11 on: September 12, 2015, 12:15:54 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



http://s25.postimg.org/exrwfjubj/IMG_20150905_121752_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


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« Reply #12 on: September 12, 2015, 12:17:45 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



Made a hatch cover out of Corro again  Wink

http://s25.postimg.org/dozfg6czj/IMG_20150909_071959_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/4l10fqben/IMG_20150909_072206_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/tbqotjqrj/IMG_20150909_072233_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam
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« Reply #13 on: September 12, 2015, 12:18:59 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



Ready for maiden

http://s25.postimg.org/a7xdd7dxb/IMG_20150909_072015_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam


http://s25.postimg.org/dozfg6czj/IMG_20150909_071959_HDR.jpg
Ken Willard's Headmaster, in Corro & Foam
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« Reply #14 on: September 12, 2015, 12:27:47 PM »
docnayeem
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Re:

Rai sahab ..Beautiful as always .... Awaiting maiden
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« Reply #15 on: September 12, 2015, 12:39:09 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



Thanks Doc. It flew very well, with no trimming needed  Grin

I first put a 9*4.5 prop, but realised it wasn't enough (The AUW is 1050 grams - I'm using a 3000 mah LiPo)

So on the second sortie I changed to a 9*6 and it was fine. With the 9*4.5 I ws flying at full throttle throughout!

Did 5 sorties, and took a small video too
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« Reply #16 on: September 12, 2015, 12:43:28 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



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« Reply #17 on: September 12, 2015, 01:21:30 PM »
sundaram
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That was one Super Hot Landing Sir. Impressive.  Clap Clap Clap

I was waiting for this for some time now since we had that chat.
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« Reply #18 on: September 12, 2015, 01:24:24 PM »
ashok baijal
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Nice as usual. Materials don't matter but the skill in how to use them is what matters.
« Last Edit: September 12, 2015, 04:42:05 PM by ashok baijal » Logged
 

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« Reply #19 on: September 12, 2015, 01:28:17 PM »
maahinberi
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Great plane sir, I see you couldn't stay away from coro  Giggle
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Maahin Beri - Introduction and Hangar
Seagull Arising Star, Seagull Low Wing 40, AviSport (SPAD), Phoenix Scanner, VortexRC Speedster, Martian 220 Racing Quadcopter.
 

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« Reply #20 on: September 12, 2015, 01:30:12 PM »
maahinberi
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I don't like this material for control surfaces.
I thought you didn't like this material at all!
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Maahin Beri - Introduction and Hangar
Seagull Arising Star, Seagull Low Wing 40, AviSport (SPAD), Phoenix Scanner, VortexRC Speedster, Martian 220 Racing Quadcopter.
 

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« Reply #21 on: September 12, 2015, 04:42:53 PM »
topalle
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hi guys,
logged in to the forum after a long time ( new college)
And to my astonishment I saw sanjay sir building a foamie....

Came out very well sir...
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Amateur photographer ... DIY enthusiast ... Scratch Builder... Student-Innovator
 

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« Reply #22 on: September 12, 2015, 05:18:45 PM »
sanjayrai55
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Don't wake a Tiger until you've factored the teeth



Thanks Colonel, Ashok-ji, Maahin and Topalle
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« Reply #23 on: September 12, 2015, 09:54:13 PM »
rcrcnitesh
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Re:

Sir very good.
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« Reply #24 on: September 12, 2015, 10:14:48 PM »
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ahhmmmmm....... no words for this build.

Sir what to say ...... First a corrobalasttic ( coro&balsa) plane now foamcoroastic (foam & Coro) plane.

wondering what's next?

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