Title: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 11:45:37 AM I made a foamie with Corro.
Now I have everyone's attention ;D ;D, here's the build log Plans are on outerzone.co.uk, supplement here: http://www.outerzone.co.uk/planfile_supplement/1917/article_1917.pdf Ken Willard was a legendary designer, and I've wanted to build one of his models since a long time. Designed to run on anything from a 0.10 to a 0.35, for some reason this model reminds me of our very own dear Mr. Iyer :giggle: Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 11:50:50 AM I have built a few Depron models from FT designs, successfully but the only foamie I tried (last year) from Stationery Thermocol was a flop - The wings folded up shortly after take-off
I had bought a transformer about a year ago, and it was gathering dust, so I built a Hot Wire Cutter, then since I had it, I decided to use it and build something (http://s25.postimg.org/6frn2p2kf/IMG_20150911_194847_HDR.jpg) (http://s25.postimg.org/tspol7inz/IMG_20150911_194903_HDR.jpg) (http://s25.postimg.org/o34un5n3z/IMG_20150911_194859_HDR.jpg) (http://s25.postimg.org/ptnvon4n3/IMG_20150911_194910_HDR.jpg) Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 11:56:48 AM Many thanks to Saurabh Rastogi, who gave me some tips, the Nichrome wire and the all-too-valuable spring! He also gave me some HD Foam for the wing (for the fuse, my neighbour bought a new fridge, so I stole some of the packing >:D ) and he generally egged me on to build something
The build is fairly straightforward, I used Fevicol's Fabric Glue, and in a few places 5 minute Epoxy. I modified the plans to suit the material, and added bits of ply in strategic places (http://s25.postimg.org/x739nloov/IMG_20150825_115303_HDR.jpg) (http://s25.postimg.org/7n0zh63b3/IMG_20150827_183707_HDR.jpg) Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 11:59:26 AM (http://s25.postimg.org/emf1gj39b/IMG_20150827_184047_HDR.jpg)
(http://s25.postimg.org/ulxp02zb3/IMG_20150827_184347_HDR.jpg) (http://s25.postimg.org/emf1gj39b/IMG_20150827_184047_HDR.jpg) Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:01:09 PM (http://s25.postimg.org/wvltau88v/IMG_20150827_171414_HDR.jpg)
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:03:00 PM The second wing half came out near perfect; I was thinking of throwing away the first, and making a new one, but the had a what-the-hell moment and decided to use it anyway
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:05:55 PM Used a 6 mm X 12 mm balsa spar, with 18" of centre section braced by 3 mm ply at the dihedral angle
(http://s25.postimg.org/4mfjmw2m7/IMG_20150830_132618_HDR.jpg) (http://s25.postimg.org/x1ux06rzz/IMG_20150902_120909_HDR.jpg) (http://s25.postimg.org/lgkqsh6in/IMG_20150902_121047_HDR.jpg) Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:08:30 PM I don't like this material for control surfaces. So, I put a TE of 10 X 6 balsa, and balsa ailerons covered with monokote
Then I decided it would be far simpler, and no weight issue if I made the tail feathers from Corro, so I did >:D ;D ;D Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:09:59 PM (http://s25.postimg.org/oig4g691b/IMG_20150830_132623_HDR.jpg)
(http://s25.postimg.org/c2jemffpb/IMG_20150828_111007_HDR.jpg) (http://s25.postimg.org/5wdd1xwe7/IMG_20150830_132633_HDR.jpg) Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:13:35 PM The fuselage walls are 1" thick! So there is hardly any room inside. Squeezed in a 19 gram metal servo for rudder & Nose Wheel, and a 10 gram MG Servo at the back for the elevator. Used 8.5 gram E-Max servos for ailerons
(http://s25.postimg.org/5sjjloqwv/IMG_20150902_120926_HDR.jpg) Landing Gear Plate (http://s25.postimg.org/wjzrkc2f3/IMG_20150901_183804_HDR.jpg) Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:14:50 PM (http://s25.postimg.org/a2y7h9vzz/IMG_20150907_110158_HDR.jpg)
(http://s25.postimg.org/uqwuw0h8f/IMG_20150901_183809_HDR.jpg) Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:15:54 PM (http://s25.postimg.org/exrwfjubj/IMG_20150905_121752_HDR.jpg)
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:17:45 PM Made a hatch cover out of Corro again ;)
(http://s25.postimg.org/dozfg6czj/IMG_20150909_071959_HDR.jpg) (http://s25.postimg.org/4l10fqben/IMG_20150909_072206_HDR.jpg) (http://s25.postimg.org/tbqotjqrj/IMG_20150909_072233_HDR.jpg) Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:18:59 PM Ready for maiden
(http://s25.postimg.org/a7xdd7dxb/IMG_20150909_072015_HDR.jpg) (http://s25.postimg.org/dozfg6czj/IMG_20150909_071959_HDR.jpg) Title: Re: Post by: docnayeem on September 12, 2015, 12:27:47 PM Rai sahab ..Beautiful as always .... Awaiting maiden
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:39:09 PM Thanks Doc. It flew very well, with no trimming needed ;D
I first put a 9*4.5 prop, but realised it wasn't enough (The AUW is 1050 grams - I'm using a 3000 mah LiPo) So on the second sortie I changed to a 9*6 and it was fine. With the 9*4.5 I ws flying at full throttle throughout! Did 5 sorties, and took a small video too Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 12:43:28 PM https://youtu.be/jW0zHZ92VNw (https://youtu.be/jW0zHZ92VNw)
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sundaram on September 12, 2015, 01:21:30 PM That was one Super Hot Landing Sir. Impressive. {:)} {:)} {:)}
I was waiting for this for some time now since we had that chat. Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: ashok baijal on September 12, 2015, 01:24:24 PM Nice as usual. Materials don't matter but the skill in how to use them is what matters.
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: maahinberi on September 12, 2015, 01:28:17 PM Great plane sir, I see you couldn't stay away from coro :giggle:
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: maahinberi on September 12, 2015, 01:30:12 PM I don't like this material for control surfaces. I thought you didn't like this material at all!Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: topalle on September 12, 2015, 04:42:53 PM hi guys,
logged in to the forum after a long time ( new college) And to my astonishment I saw sanjay sir building a foamie.... Came out very well sir... Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 12, 2015, 05:18:45 PM Thanks Colonel, Ashok-ji, Maahin and Topalle
Title: Re: Post by: rcrcnitesh on September 12, 2015, 09:54:13 PM Sir very good.
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: rastsaurabh on September 12, 2015, 10:14:48 PM ahhmmmmm....... no words for this build.
Sir what to say ...... First a corrobalasttic ( coro&balsa) plane now foamcoroastic (foam & Coro) plane. wondering what's next? Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 13, 2015, 05:40:21 AM Thanks Nitesh, thanks Saurabh
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: RCNeil21 on September 13, 2015, 10:27:15 AM Superb build sir, as saurabh sir said whats next :)
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 13, 2015, 10:38:13 AM Thanks Neil.
What next, where next? Quo Vadis? Frankly, I'm not impressed with foam. It's light, but for the size of models I prefer, it needs a lot of reinforcement. So the final weight is just marginally below Corro or Balsa. The only advantage I see over corro is a wing profile can be made more accurately. So, maybe a Corro fuse and tail, and foam wing? I don't know right now Foam would be great for smaller light models. I don't do those, because where I fly it is frequently windy, and I don't see too well nowadays so small does not suit. Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: harshit batra on September 13, 2015, 11:36:07 AM Awesome build sir. Wished i could also be there {:)}
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: sanjayrai55 on September 13, 2015, 12:02:36 PM Thanks Harshit
Title: Re: Ken Willard's Headmaster, in Corro & Foam Post by: gaurang.1972 on September 16, 2015, 03:19:55 PM Very good build sir :salute: :salute:
Title: Re: Post by: sanjayrai55 on September 16, 2015, 04:16:04 PM Thanks Gaurang
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