Understanding Electric Power Systems Part 1

It seems that a lot of people have trouble understanding electric power systems. If you are confused about how electric motors work then follow along this series and I am sure by the end of this article you would have a better understanding of the electric power system. I am presenting this article assuming that you have no prior experience or knowledge in this field and are complete newbie. I will start with a simplified system and then go onto more complex ones including real time factors like resistances, back emf of motors etc. What I am going to present was learned by me over the years through internet & other sources etc. I had a soft copy but unfortunately lost it…now all is left a hard copy with me.

Lets imagine a simple electric motor which we call the ideal motor. We call it ideal because it has extremely simple characteristic and is 100% efficient in operation. Our motor has a single quality: for every volt of energy applied to it, it turns exactly 1000 rpm. On 5 volt the motor will turn 5000 rpm, on 25 volts the motor will turn 25000 rpm. The rpm will always be equal to the amount of volt applied to the motor times 1000

Now we need a power source for the motor. Let’s imagine that we have an ideal cell to match our ideal motor. For now, our ideal cell can be defined by a single characteristic: the amount of voltage it produces. Lets assume for simplicity a cell produces exactly 1 volt of electricity.

So no we can make up a pack of ideal batteries and attach to our motor. Lets see what the results would look like:

Cell count to RPM Relationships for our Ideal Motor
No of Ideal Cells	RPM
1	1000
2	2000
3	3000
4	4000

Our ideal motor and ideal cell make life very easy for us. We can almost use the words cell and volts interchangeably because of our contrived values. The real world isn’t that simple, but its not entirely unlike our ideal world either. Keep that in mind as we go along.

Our ideal motor and ideal cell make life very easy for us. We can almost use the words cell and volts interchangeably because of our contrived values. The real world isn’t that simple, but its not entirely unlike our ideal world either. Keep that in mind as we go along.

The relationship between volts (cell) and rpm for our power system can work backward as well as it does forward. So if I measure that my ideal motor is spinning at 4000 rpm I can bet that the input voltage is 4 volts. That in turn means that 4 cells are being used.

But you may notice that our motor is just happily spinning away and doing no work. We need to add something to output shaft so that it can twirl around and move lots of air. So lets put a propeller on our motor and watch what happens to the RPM. In fact, lets compare two different propellers with the same motor and cell count.

If you are really new to RC then you might need to know how props are specified. Each prop has a diameter and a pitch. I assume you know what diameter means, but the word pitch can be a little confusing. The pitch is defined as the distance the prop would travel forward in one revolution in a perfect medium. The higher the pitch the more angled the blades of the prop are and the farther it would travel in single revolution. A high pitch is usually used on a fast plane while a low pitch prop is usually used on a slow plane. Out of the two props we will use one will have a 5 inch dia and 5 inch pitch, designated as 5x5. The other will have a 12 inch dia and 8 inch pitch, designated as 12x8.

Cell count to RPM relationship for our ideal motor and two different props
No of ideal cells	Prop	RPM
1	5x5	1000
2	5x5	2000
3	5x5	3000
4	5x5	4000
And on and on...
1	12x8	1000
2	12x8	2000
3	12x8	3000
4	12x8	4000
And on and on...

Nothing in the above table should surprise you because our ideal motor always turns 1000 rpm for every volt regardless of what kind of load is placed on the output shaft. This is a crucial point and its real world analogy is one of the hang-ups that keep many beginners from understanding electric power.

Of course we must also realize that it takes far more energy to spin a 12x8 prop at 4000 rpm than it does to turn a 5x5 prop at the same rate in the real world. There must be something missing from our simplified motor model or all those Speed 400 pylon racers out there would be flying with 18x18 props.

Indeed, the thing we are missing is called current. Current is the other half of the energy equation. Sadly, we can no longer go on further without introducing some kind of formula into the discussion.

Power (Watts) = Volts x Amps

The formula relates power (energy/time) as a product of Volts and Amps. You see a volt is just a part of the energy equation. Without amps, you don’t have any energy at all.

The formula relates power (energy/time) as a product of Volts and Amps. You see a volt is just a part of the energy equation. Without amps, you don’t have any energy at all.

The word watt is just a unit of power. Lets put watts to work right now. Remember the last chart that showed our ideal motor mated with a variable number of ideal cells to turn two different props?? Remember how the rpm was always dependent solely on how many volts were applied to the motor, even though it takes a lot more effort to turn a big prop than it does to a small one? Lets use watts to show just how much effort is involved:

Amount of energy required to spin two different props
Rpm	5x5	12x8
1000	1 watt	10 watts
2000	4 watts	40 watts
3000	10 watts	100 watts
4000	25 watts	250 watts
note these are mythical values

Please note that these values are not actual values. I am just using simple values (that mirror realty in a few key ways) to demonstrate a point. And that point is that it takes a lot more power (energy) to turn a 12x8 prop at 4000 rpm than it does to spin a 5x5 prop. Also it takes more than twice as much power to spin a prop at twice as much rpm.

Since we now know how to express energy (watt= volts x amps), we can pull an example out of the table above and see what is going on with our ideal motor. Lets concentrate on the table entry which shows that it takes 100 watts to spin a 12x8 prop at 3000 rpm. Since we know that watts is the product of volts and amps this means that we would need a combination like the following examples:

Cell count to RPM relationships for our ideal motor and two different props Cells/volts Current Prop RPM Power 1 1 5x5 1000 1watt 2 2 5x5 2000 4watts 3 3 5x5 3000 10watts 4 6 5x5 4000 25watts Cells/volts Current Prop RPM Power 1 10 12x8 1000 10watts 2 20 12x8 2000 40watts 3 33 12x8 3000 100watts 4 63 12x8 4000 250watts

So here’s what we have learned so far:

•Our motor turns exactly 1000 rpm for every volt regardless of load.
•Our motor draws the current necessary to make the watts of electrical energy equal to the watts of power it takes to turn the prop at the rate demanded by the voltage.
•Watts is the product of volts and amps.
•A big prop requires a lot more power to spin at a specific RPM than a small prop does.
•Given a fixed prop and motor, increasing voltage will increase current at exponential rate

Based on what we have learned in this part, you can try and answer the following questions:

•At what RPM will an ideal motor run if I apply 17 volts?
•How much current will an ideal motor draw if a 12x8 prop is attached to it and run on an ideal cell? 2 cells? 3 cells?
•Suppose I had an ideal airplane that was lacking I power but I didn’t want to add cells, what would you suggest I do?


That’s enough for part one. I will continue this topic in next discussion. Next part will have the answers to the above question and we will add a little more real world effects until finally we have a complete understanding of the power system.

Understanding Electric Power Systems Part 2

Here are the answers to the last parts questions.

At what RPM will an ideal motor run if I apply 17 volts?
17000 RPM. This is true regardless of what prop I put on the motor because the motor always turns exactly 1000 rpm for every 1 volt applied to it.

How much current will an ideal motor draw if a 12x8 prop is attached to it and run on an ideal cell? 2 cells? 3 cells?
According to tables in the article, the current values are 10, 20 and 33 amps respectively. Note that the current goes higher and higher as the voltage increases. These values are mythical and are simply chosen for demonstration purposes.

Suppose I had an ideal airplane that was lacking I power but I didn’t want to add cells, what would you suggest I do?
Switch to a bigger prop. Our ideal motor will turn the new prop at the same rpm as the smaller one, which will provide the airplane with more power. The new prop will draw more current than the old prop.

Current Consumption and Cell Capacity

Today we are going to expand our ideal power system by improving our definition of our ideal cell. Thus far, we have described an ideal cell based on a single characteristic: the fact that it only produces only 1 volt of electricity.

We have also explored how much power is demanded by the motor based on the kind of prop we stick on the shaft and the number of cells we use. But it is at this point that reality rears its ugly head and forces our way into our discussion. Alas, we cannot have all the energy we want forever. Even our ideal cell has a limit to how much energy it can store and, therefore, provide to the motor. This limit is called cell’s capacity.

Let’s fix our ideal cell capacity at a nice round number of 1 amp-hour. This means that our cell can store enough energy that it can produce 1 amp for 1 hour. If we take out more than 1 amp then the cell will run out of energy earlier than 1 hour. For example a 2 amp draw would deplete the cell of energy in half an hour and a 4 amp draw will deplete the cell of energy in 15 minutes.

Length of time a 1 amp-hour cell can Supply Energy at Various Current Draws
Current	Voltage
1 amp	60 minutes
2 amp	30 minutes
3 amp	20 minutes
4 amp	15 minutes
....	....
20 amp	3 minutes

The Duration Equation

Lets express the above as an equation. Our ideal cell makes this easy for us:

Duration= 60/Current

The duration is the length of time (in minutes) that a cell can provide energy, given the measured current draw. Note that the above formula is only valid for ideal cells. The real world formula is slightly complicated.

Adding cells together

In last part, I discussed using more than one cell to power a motor. These cells were assumed to be wired together in a chain, with the positive end of each cell connected to the negative end of the next cell. Series winding adds up the voltage but keeps the capacity same as that of a single cell.

Voltage and Capacities of cells Connected in Series
No of Cells	Voltage	Capacity
1	1 volt	1 amp-hour
2	2 volt	1 amp-hour
3	3 volt	1 amp-hour
4	4 volt	1 amp-hour

As you can see in the above table, wiring cells in series does not change the capacity of the battery.

Computing Duration of Various Power Systems Combination

Now that we know how to compute duration, we can take another look at the power systems presented in 1st part and compare them in more detail.

Duration of Various Power Systems
No of Ideal Cells	Current	Prop	RPM	Power	Duration
1	1	5x5	1000	1 watt	60 mins
2	2	5x5	2000	4 watts	30 mins
3	3	5x5	3000	9 watts	20 mins
4	6	5x5	4000	24 watts	10 mins
No of Ideal Cells	Current	Prop	RPM	Power	Duration
1	10	12x8	1000	10 watts	6 mins
2	20	12x8	2000	40 watts	3 mins
3	33	12x8	3000	90 watts	2 mins
4	63	12x8	4000	240 watts	1 mins

In each row of the table, note that the value in the duration column is equal to 60 divided by the value in the current column. The duration starts off at 60 minutes but drops dramatically as current goes up or the prop size is increased.

One thing that escapes many newcomers to electric fliers is that adding cells will decrease the full throttle duration of a power system. Take a look at the above table and see for yourself how the duration drops as cells are added. This is because the current draw goes up as the voltage increases. The result is that adding a cell will give you more power for less time. Of course, if you have an Electronic speed controller to vary the throttle setting in-flight then this is not an important concern.

Watt Hours

Since our ideal cell can deliver 1 volt and I amp-hour, and since we know that volts and amps combine to make a watt, we can also describe our ideal cell using the term watt-hours. A watt-hour is a unit that describes how much total power is available from a cell over a given amount of time.

Watt-Hours  = Volts x Amp-Hours

Naturally, I’ve thought ahead on this and chosen really easy values that make the Watt-Hour rating easy to compute. Our cell is exactly rated at 1 Watt-Hour because it provides 1 volt and has a 1 Amp-hour capacity.

If we combine cells into battery through a series connection then we are adding up watt-hours. Let’s jump back to an earlier table and add a Watt-Hour column

Voltage and Capacities of cells Connected in Series
No of Cells	Voltage	Capacity	Watt-hours
1	1 volt	1 amp-hr	1 Watt-hr
2	2 volt	1 amp-hr	2 Watt-hrs
3	3 volt	1 amp-hr	3 Watt-hrs
4	4 volt	1 amp-hr	4 Watt-hrs

Imagine for a moment that our ideal cell supplied two volts. This would double the amount of energy in the cell and thereby double how much power we could get out of it in a hour. This kind of cell would have a watt-hour rating of 2. Like-wise, doubling the capacity of the ideal cell would double the watt-hour rating.

Based on idea of watt-hour, we can start to check our work. Since our perfect motor system has no losses, we can double check the watt-hour rating coming out of the system based on the watt-hour going into the power system. From now on I’ll be abbreviating watt-hours and amp-hours as Wh and Ah respectively.

So, referring to table attached (sorry..its really difficult to put tables in the posts), we can see that a 3 cell battery pack contains 3 Wh of power. This is because it is composed of 3 cells, each of which contains 1 Wh.

This 3 cell pack produces 9 watt for 20 minutes when powering our ideal motor fixed to a 5x5 prop. This is the same as 180 Watt-minutes, or 3 Wh. As you can see, the number of Wh going into the system is the same as the number of Wh coming out of the system.

With the 12x8 prop, our 3 cell pack produced 90 watts for 2 minutes. Again, this is 180 Watt-minutes, or 3 Wh.

Summary

Let’s summarize our model of an ideal power system:

•The ideal motor spins at 1000 rpm for every volt of energy supplied to it, regardless of load.
•The ideal cell produces exactly 1 volt of energy and has a capacity of 1 Ah.

And let’s summarize what we’ve learned in this part:

•The duration of an ideal cell is equal to 60 divided by the current being drawn.
•Capacity is specified in Amp-hrs (Ah). A cell rated at 1 Ah can provide one amp for one hour.
•Ideal cells connected in series to form a battery have their voltages added, but their capacities do not add together.
•The amount of power a cell can produce over time is indicated by its Watt-hour rating. This is the product of the cell’s voltage and Amp-hour rating. Our ideal cell is rated at 1 Watt-hr meaning it can provide 1 watt for 1 hour.
•The no watts going into our ideal system is equal to the number of watts coming out. Likewise the number of watt-hrs going into our perfect motor system is equal to the number of watt-hours coming out.
•A battery can deliver a little power for a long time or a lot of power for a little time. Either way the total amount of energy coming out is fixed by its Wh rating.

Questions for this part

•What happens to the full throttle duration of a model if I add a cell and change nothing else? Why?
•How long can an ideal cell produce 15 watts of power?
•Suppose I had a cell that provided 2 volts of electricity and had a capacity of 2 Ah. How many watt-hours would that be? How long the cell could produce 20 watts? How long can the cell provide 8 amps of current?
•Suppose you were designing a plane to compete in a distance task. What could you do to the battery to make the plane travel faster?
•What does increasing prop size do to power? Duration ? How can I increase both power and duration of an electric power system?
•I need a power system that provides 300 watts from a battery composed of ideal cells. List two different volt/current combinations to accomplish this and duration they will provide at full throttle?

common guys you can post your responses too..

i haven't read the complete posts but nice effort n good info 

Ankur,

Well, one thing I am still trying to understand is the cell count and amp rating..

So if I have a 3S rated at 3000mAH (or 3AH),  then does this imply that the battery is capable of supplying 11.1 x 3 amps for 1 hour that is 33.3 amps for one hour?

Which would mean that if I have a motor that draws 30 amp current, then can I run this for 1 hour?

Pankaj

pankaj

voltage X current = watts (power) and in your case

a 3 cell lipo with a capacity of 3000mamps will give = 11.1X3000X10power-3
                                                                     = 11.1X3
                                                                     = 33.3 watts
so the battery can deliver 33.3 watts of power for an hour where in the voltage is 11.1volts and current is 3 amps
across the load which can be motor,bulb etc

Agreed, VA = W.

Now in choosing a battery for the model, what should be preferred increasing the number of cells or the amp hour rating?

Or is the battery chosen primarily by weight considerations for a certain cell rating?

Pankaj

well pankaj you got a little confused there...the "3s" means that there are 3 lipos connected in series and if you have read the earlier posts...connecting lipos in series does not change the capacity but the voltage.(so it means essentially that all the three lipos in your cell have 3amp-hr rating) now each lipo is generally rated at 3.7 volts so you have 3x3.7=11.1 v. 3Ah itself means that the battery can supply 3 amps for 1 hour so there is no question of 33 amps being supplied by your lipo

to find the maximum discharge current that the lipo can give...look at the "C" rating. the product of "c" rating and the amp-hours give you the max safe current draw for your lipo...above this draw your lipo will be overloaded and probably damaged.


i hope your query is resolved..keep reading the next parts for better understanding

ideally increasing the number of cells results in increased voltage to motor which in turn leads to the motor spinning at higher rpm..which means more power draw..which means more current draw...which means less full throttle duration.( and if your motor is not capable of handling that much amps..it means burnt winding )

but since we use an ESC increasing the no of cells will be decided by weight factor. by increasing the no of cells you actually limit the max throttle on your stick that you can apply..and if you keep on pushing the throttle up..the ideal condition will set..and probably you will burn your motor...so it is favorable to have a higher amp-hour rating if you want long duration of flights rather than adding cells.

hey i have read the entire post and its very usefull for a beginner and a very good revision of first year engineering. 

Thanks rajathv8...there is a lot more to come...just not able to find time...i think i should keep this on my priority list now.

Regards

i would like to see a write up on brushed and brushless motors and respective esc. its advantages etc. since im a beginer here even i dont have good knowledge on these topics.

How did I miss this thread? For an idiot like me, this info is like a goldmine! Thanks Ankur, thanks a ton!

Great friend..its a great effort to give a better knowlede about battery motor relation ships...but with a little doubt..is there any need to go to this extreme to geat a perfectly working model? we know there must be a burning theory behind every stuff.by understanding the OHM's law, all we know amperage in a circuit automatically increases as the voltage increases.so here we need only one thing.we need a perfectly balanced system of motor and battery, for optimum performance of the craft, by avoiding burning out the motor and battery pack..we can simply overcome this phenomena by adding a controller circuits in between battery and load. a simple circuit wired around famous IC 555, wedded with a mosfet will clear all the probs related to this matter.have a nice flying

I want to understand ESC compatibulity i.e. which ESC is suitable for a specific motor. It is said here that ESC should be rated higher Amp than motor rating  but how much higher?

I am struggling with burning of ESC's. In my belt CP Heli, its default ESC was a 25 A ESC which burnt just after its first flight. I purchased a new HK ESC with 30 A rating. I managed to took it off for second time yesterday and I found fragrance and fumes of buring ESC again.

Please advice if 25 and 30 A are so sensitive for Esky Belt CP then what should be the ideal rating for an ESC for this heli ?

How does it affect the setup if I go for a higher Amp ESC's say 40A of 70A?

Wishing you all a very happy new year and Congratulation for Anwar for hosting such a nice and helpful forum. (People ask me if I am on Facebook .......I answer them, I am on RC INDIA  ...... this is my own social network.....infact this is our own special social network ) 

There is absolutely no harm if the ESC rating is much higher than needed. The only penalty is weight and cost. The first,slight, the second, much more!

if u now have burned 2 esc i would guess something is wrong like a binding servo or similar. do u bang on the lipo and still have blades in blade holder?

hey didnt get you? please exlplain and help me as wot might be the psooible cause

it is sometimes common that people  do not take blades out of blade support for transport before they connect battery and cyclic servos are

stalling and bec in  esc is burning up

No its not the case, infact one of my friend told me that the motor installed in this helli require a better rated ESC like 40Amp or so, now upgrading to 40Amp lets see. Btw Happy New year and thanks for your kind reply. 

the post is very gud. since i m a beginner, it was very essential for me to understand all of this. i just wanna say thanks a lot to u

Ankur, can you suggest me a motor...........
My planes weighs about 1 Kg.
I want suitable motor for 6x4 prop.....

ntm prop drive 1800kv with 4S, works great with 6x4. I am using this setup on my f18 and it rocks. 1080grams of thrust.

dear all,

i have scrath built Katana 40" span with 9mm EPP foam, it wieghs 375gm with servos and push rods,
plz suggest me the power plant.
 and props

hi,

here is a good example of how to calculate power requirement of your model.

good for the electric flyers.

regds

Oh wonderful. It will definitely help in our so called "project"...

Thanks a lot.....

 

great help..

here's a video i made for begineers.Correct me if iam wrong senior guys.



Brushless Motor Basics:
http://www.youtube.com/watch?v=UgNACIdceok&feature=youtu.be


Blog for begineers:
www.spadaddict.blogspot.com

regards,
kartik

For..begineers..




correct me if iam wrong senior guys

regards,
kartik
blog for begineers
www.spadaddict.blogspot.com

hello,
Can any one please tell me what are speed controllers?and are they necessary while building a rc plane for the first time?
Thank you.

Unless your making a RC airplane that doesnt have throttle control you wont need it. But throttle is the basic control fucntion of anything RC.
ESC(electronic speed control) that is used to control brushless motors is used for airplanes. If you are going to used a brushed motor then brushed motor controllers are also available. There are two benefits to a ESC. It gives throttle control, and ones with a built in BEC or UBEC also eliminates the need of having a separate battery for your receiver. If your making a free flight powered model you wont need this. Though if your making a 2 channel RC plane or 3 Channel plane then the first channel itself should be throttle, provided by the speed controller . So my answer would be yes if you are building a 2 channel rc plane or more.

hi rachit, welcome to rc India... please before asking anymore, go through online resources and read up.. also visit the rc India gems page.... most of the questions which newbies have  already been answered.. all you gotta do is find them...
a speed controller is a very important part in hobby grade rc. it takes signals from the receiver and controls the motor speed accordingly. in some cases, it also powers the servos and other electronics on the plane, by diverting a small amount of power from the battery to these components

you will understand more about this as you delve deeper into this hobby...
 hope this helps
regards,
aniket
Sent from a potato using a lamp

Thank you.

Thank you rcNiel21

Ok I know that kv means the rpm per volt of a motor.
I want to know a comparison between a low kv and a high kv motor.
For example I know a low kv will reach a particular rpm at a greater voltage than a high kv motor, but what about the current draw??
How does the kv rating affect the current draw of a motor??


Sent from my iPad using Tapatalk - now Free

Merged... I guess you never spent time searching and reading threads like this one.

A good explanation on all the various parameters for motor and battery. Ankur when is the next part coming out to understand the non ideal that is the pratical\real system with motor efficiency

Nice thread

Sent from my Nexus 4 using Tapatalk

@pradish I will try my best to take this up on priority

Can anyone recommend a electronics for 700g (with electronics) plane with correct motor and prop size and required thrust

@ Kavinprakas

It depends on the type of plane you want to build and the materials you are going to use.

@kavinprakas,
It depends on the type of plane, as Swapnil said, and on the wing loading

I don't know how you assessed the all up weight as 700gms, but if you're going to build a trainer of say 2sqft wing area with an airframe weight of about 500gms, then you can consider this:

Emax CF2822 of 1200kv, any 20A ESC, 3s lipo of 1000mah, prop around 9x5.

There are many alternatives, but this is one of the cheapest.

If you are interested in the theoretical basis, you can look at this:
http://www.rcindia.org/electric-planes/iyer's-tech-talk-how-much-power/

Regards

Can anyone suggest me motor required for
2.2m span
 single motor propelled rc plane
Weight 8.8kg

Don't use a motor there. You would need a 50-60 cc engine!

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8.8kg?

hi everyone. i would like to know what amount of electrical current and voltage i am going to get when i rotate a 1000 KV BLDC motor.

You don't get a voltage, do you?
Voltage is a variable you control. That motor will probably work on a 3S lipo, which at full charge will be 12.6V and it will draw About 20 Amps.
Refer to the Specs sheet supplied with your specific motor.

Hey uday.
This is not the correct place for your question. You can start a new topic and ask your question once again.
However I answer your question partly.
BLDC motors are 3 phase synchronous machines. So they produce 3 phase output.
You can connect a voltmeter in AC mode and connect across 2 lines and you get line voltage. Plenty of things happens underneath and you need to learn about them.

  Many Thanks for your valubale info on Lipo Batteries and its usage