Title: Scratch Built Quad Post by: rastsaurabh on June 25, 2015, 10:43:44 AM Hello all,
After seeing Phantom fly in GPS hold i got into mood of making one myself. It took nearly 4-5 month to materialize. Motors - Original DJI motors with spoilt winding. redid the winding with some logic and calculations to have a more efficient system considering i will not use 4S, no 10Inch Props, AUW not more than 800Grms. After 2-3 tries i got the satisfactory results ( i had done winding earlier as-well) Frame - wanted to have DJI frame but it was coslty so went for scratch frame. a simple plus with wooden beeding and a small ply as platform. Kept the dimensions same as Phantom - 360mm. Did add some fiber glass at the motor mount for strength. Flight controller - had not time to try HK or multiwii as it requires lot of tuning and debugging. So went for NAZA lite. Later updated to V2. there is a remarkable difference. Its a very stable and no hassle FC. I have no prior exp on a quad and the video is just 3-4 th flight. Battery - 2200 mAh battery expect 7-8 min time. But yet to see final flight time. Props - 9443 DJI props . Even they needed Balancing. Do balancing of props in any motor prop combo it helps and adds to motor effeciency. RX - ASSAN with S bus capbility. lucky to have this as i found S bus feature later. It saves the clutter of wires. TX - Futaba T7C Camera - No camera. Finally a big thanks to the people from RCI who helped me in this project. Jaspreet Guitar - Who finally checked and verified quad and asked me to throttle up :salute: Gunnu Bhai - Who gave me the goldern tip to download driver for NAZA when it was not connecting to laptop & who provided props and Motor. ;D Sundram - who cleared my winding doubts :hatsoff: Title: Re: Scratch Built Quad Post by: rastsaurabh on June 25, 2015, 10:49:57 AM some pics of Frame, dry fit and final.
Title: Re: Scratch Built Quad Post by: rastsaurabh on June 25, 2015, 10:50:34 AM Sbus & video
http://youtu.be/2O3UW497DmQ Title: Re: Scratch Built Quad Post by: ved on June 25, 2015, 11:14:05 AM Nice
Title: Re: Scratch Built Quad Post by: phanivyas on June 25, 2015, 11:17:14 AM Nice build {:)} . Ony my F330 frame with 8" props running 3S 2200 I got 8-10min flight time (weight with battery 960gms), I think you will get more flight time with that weight and 9" props.
Title: Re: Scratch Built Quad Post by: manojswizera on June 25, 2015, 12:13:39 PM Nice build sir,
my scratch build frame was just flipping, yours is better. Title: Re: Scratch Built Quad Post by: sundaram on June 25, 2015, 02:44:12 PM Thanks Saurabh.
that's one super stable quad. Nice scratch build. {:)} {:)} {:)} Title: Re: Scratch Built Quad Post by: gunnu on June 25, 2015, 09:12:58 PM thanx @rastsaurabh and nyc quad very stable...
regards Title: Re: Scratch Built Quad Post by: sanjayrai55 on June 26, 2015, 10:54:52 AM Excellent Saurabh! {:)} {:)} {:)}
Now waiting for you to take it under the cane chair :giggle: Title: Re: Scratch Built Quad Post by: ashok baijal on June 26, 2015, 11:24:19 AM Nice. Why dont you put up atutorial on rewinding motors on the forum especially the calculation on guage of wire, number of turns to achieve a desired kv and power. Would be appreciated by many who have spoiled motors lying with them
Title: Re: Scratch Built Quad Post by: rastsaurabh on June 26, 2015, 02:51:33 PM Hello Ashok,
The info is all there in the RCI Sea. Anyway I have used this thread as my reference all the time. http://www.rcindia.org/electric-power/can-this-bldc-motor-be-repaired/msg71080/#msg71080 it explains ( Sundram sir) the types of winding and their relation to KV and Torque. After trying a few winding its my belief that the motors we have are already tuned to the max potential in terms of power and KV. At the max you can play 10-20% only. ( star <--> delta) Once i re-wounded a 1500Kv motor with multi strand copper wire to single thick wire and less turns for Higher KV. >2000Kv i got good result but the motor used to get too Hot even with burst throttle. So try totally different winding for experimental purpose only. If you want a decent usable winding do not go beyond 10-20% change of parameters. A Simple connection of winding from star to delta can give desired result in KV or power. In My case of DJI motor rewinding 1. I changed 3 strand copper to single strand ( for easy winding) 2. Used one gauge less wire ( than the sum of 3 wires area gauge wire)...... NO 4S & NO 10 inch props. 3. Kept same number of turns as actual ( 920Kv ) didn't want any issue with FC & ESC timing. ( no knowledge so better to go with original) 4. Used the more efficient 9443 Props as DJI claims. ( these props are having very broad blade near to motor and becomes thin as it reaches tip. Less energy required by motor to turn a same pitch normal prop. Hope this info helps. Regds Saurabh Title: Re: Scratch Built Quad Post by: rastsaurabh on June 30, 2015, 06:35:10 PM Made some cosmetic changes colored arms and used 3M double sided tape to stick FC and receiver.
Did fly it to test battery time. I got nearly 14-15 min of fly time with 2200mAh battery. ( normal hovering flight) regds Saurabh Title: Re: Scratch Built Quad Post by: rastsaurabh on July 07, 2015, 11:52:57 AM Custom box for carrying. Got idea from phantom v2 packaging.
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