Hi everyone, I'm new here.
I will go straight to the point.
Query 1. I need a hard material for a DYI project, for constructing a rounded-shape model. It needs to be bent (and smooth curve), sanded and glossy painted.
At first I wanted to use a 1.6mm aluminium sheet but felt that bending it and making it into a "round" would be difficult. The diameter of the circle (outer layer) would be anywhere between 18-20" (still haven't decided but it will be under 20"). Then I thought of styrofoam. After some searching on the net I saw that "extruded-type" foam would be a good material. There needs to be a space inside of about 15 sq.inches or diameter to accommodate some stuff inside. To do this I'll need to use alu sheet (<1.6mm) and some light frames to support the weight of the things to be kept inside. Think of it as a styrofoam-coated almirah without the doors. So the material needs to be strong.
Can you guys suggest me some stores in New Delhi from where I can get this material and price.
Query 2. How do I stick two thick styrofoam together so that I can use it as a single super-thick styrofoam block? I think its called Lamination or something. I know paper lamination but not styrofoam lamination. Where can i get this done?
Query 3. What is the proper/best way of molding styrofoam and 3mm acrylic sheet? I'll also need to bend the acrylic sheet into my desired curvy shape.
Query 4. I need the material to be painted. Is there any way i can give glossy-paint to a styrofoam? Where can i find this "KRYLON H2o Latex Spray Paint"?
Source:
http://www.ebay.com/gds/How-to-Paint-Styrofoam-or-builders-foam-craft-projects-/10000000000069259/g.htmlPlease reply asap!